Air Cooled Evaporator Manufacturers in Pune
Tech Flux Engineering Solutions is prominent Air Cooled Evaporator Manufacturers in Pune, Suppliers and Exporters in Pune. Our air cooled evaporators are developed and delivered with uniform airflow, constant cooling performance and proper temperature control in the applications. Our solutions are built from high-quality materials and carefully engineered to help improve energy efficiency, stability of operation, and longevity of the services they provide, and are suitable for both commercial and industrial cooling applications, where reliability of heat exchange is a key consideration for every Evaporator Cooling Unit.
Types of Air Cooled Evaporators
Being top Air Cooled Evaporator Suppliers in Pune our product offerings are mentioned here.
- Finned Tube Evaporators
These evaporators are whereby metal fins are fixed to the bare tubes with the purpose of increasing the surface area. The design enhances the rate of heat transfer and the rate of cooling hence their application in air conditioners, cold rooms and big freezers. - Bare Tube Evaporators
These evaporators are made up of plain copper or aluminium pipes, and they are without any fin. They are easy to clean and maintain because of their open design which makes them suitable in smaller applications like domestic refrigerators where manual or natural defrosting can be easily done. - Plate Evaporators
These have flat compact plates, which have refrigerant coils attached to them. They also offer excellent and consistent heat transfer and also take up very little space and are suitable with refrigerators, freezers, and small chillers. - Shell and Tube Evaporators (Shell-and-tube evaporator)
This type employs several tubes which are surrounded by a cylindrical shell. The refrigerant is passed through the tubes with the cooling medium enclosing it. These evaporators are also commonly applied in large industrial chillers in larger water cooling applications as a reliable chiller evaporator. - Shell and Coil Evaporators
These evaporators are made by having a continuous coil that is placed in a liquid that is held in a shell. They have small sizes and heat exchange capabilities and can be used in systems that have limited space and need to be very reliable to cool something.
How an Air Cooled Evaporator Works
As Air Cooled Evaporator Manufacturers in Pune we have mentioned here a detailed procedure about how our system works.
- Warm Air Intake: A fan forces a warm air mixture in the surrounding space and moves it uniformly over the surface of the cold coil of the evaporator to facilitate heat transfer, similar to the operating principle of an Evaporative Cooler
- Heat Absorption: The liquid refrigerant flowing inside the coils absorbs the heat of the air as the air goes over the coils and cools the air.
- Refrigerant Evaporation: The heat is absorbed and the refrigerant begins to be boiled and transformed into a low pressure vapor state.
- Cooled Air Circulation: The cooled air is then forced back into the space by the fan, and the appropriate temperature is sustained.
- Vapor Return to Compressor: The refrigerant vapor is recycled back to the compressor where the cooling process is repeated.
Technical Specifications of Air Cooled Evaporator
As Air Cooled Evaporator Suppliers in Pune, we have added here a sheet of technical details for Evaporator Cooling Units.
| Specification Category | Parameter | Typical Details |
|---|---|---|
| Performance & Capacity | Cooling Capacity | 22 TR (≈ 77 kW) or as required |
| Operating Temperature | Entering / Leaving Air or Water: 12°C / 7°C | |
| Ambient Temperature | Up to 35°C | |
| Refrigerant | R407C, R410A, R22 (phasing out), or equivalents | |
| Coil & Construction | Tube Material | High-efficiency copper tubes |
| Tube Thickness | As per standard industrial specification | |
| Fin Material | Virgin aluminum (1100 grade) | |
| Fin Density | 10–15 FPI | |
| Fin Pattern | Sine wave / ripple design | |
| Tube Sheets | Galvanized steel | |
| Coil Testing | Nitrogen pressure tested up to 400 PSI | |
| Airflow & Fans | Fan Type | Propeller or centrifugal fans |
| Airflow Direction | Top-throw or side-throw | |
| Air Throw | Long-throw airflow design | |
| Noise Level | Measured in dBA at 1 m distance | |
| Defrost System | Defrost Type | Electric heater or hot gas defrost |
| Heater Rating | Specified in Watts | |
| Controls & Electrical | Control System | Microprocessor-based with safety protections |
| Power Supply | 360–440 V, 50 Hz | |
| Application-Specific | Cold Storage Fin Spacing | Freezer: ~9 mm, Cooler: ~6.5 mm |
| Glycol Applications | SS 316L construction available | |
| Example Data | Nominal Cooling Capacity | 22.8 kW |
| Coil Surface Area | 66 m² | |
| Refrigerant Volume | 26.5 liters | |
| Fin Spacing | 9.52 mm |
Key Features of Air Cooled Evaporators
As Air Cooled Evaporator Exporters in Pune our products are efficient and durable and thus require low maintenance.
- Energy-Efficient Operation: The design allows the use of high cooling capacity and low power consumption and overall operating costs.
- Uniform Air Distribution: Inbuilt fans guarantee decent circulation of air over the coil surface to maintain constant and uniform temperature.
- Effective Heat transfer Design: The evaporator is designed with engineered coils and spacing of the fins in order to intake the heat and provide uniform cooling.
- Durable Construction: Quality and resistant material against corrosion is employed to provide longevity in harsh environment.
- Low Maintenance Requirement: It has a simple design that is easy to clean and maintain and it has been to reduce downtime and effort in maintaining it.
Applications of Air Cooled Evaporators
As Air Cooled Evaporator Suppliers in Pune our evaporators are commonly used in following systems.
- Commercial Refrigeration: Install efficient refrigeration of display cabinets, walk-in coolers, and freezers in the business areas.
- HVAC Systems: Recap heat in indoor air to provide regulated and comfy cooling in structures.
- Cold Storage Rooms: Always keep the conditions the same low temperatures in order to preserve the perishable items and maximise shelf life.
- Food Processing Units: Assist in chilling and freezing of products without affecting product quality and hygiene.
- Pharmaceutical Cooling: Make sure that the temperature is accurately controlled when storing and processing sensitive products.
Why Choose Us?
Application-Oriented Design: As Air Cooled Evaporator Manufacturers in Pune our air cooled evaporators are designed with great caution in regard to operating conditions and use requirements to guarantee efficient cooling services.
- Focus on Quality and Reliability: We have stringent manufacturing and testing processes that make us offer robust products which offer consistent performance and high service life.
- Commitment to On-going Support: As Air Cooled Evaporator Exporters in Pune we provide effective technical advice and reliable assistance to assist in the successful installation, easy maintenance and the uninterrupted functioning.
Tech Flux Engineering Solutions is leading Air Cooled Evaporator Manufacturers in Pune, Suppliers and Exporters in Pune. Our air-cooled evaporators are designed to provide effective operation, long lasting construction, and useful design to fulfil the various cooling needs. We guarantee good and consistent performance by emphasizing the "applicability" of the application, energy saving and maintenance. Our solution is based on quality, technical purity and sustainability; therefore, our solutions are ideal for both commercial and industrial refrigeration and cooling. Contact us for further details.
FAQ's
Air cooling involves the removal of heat in a hot area to a cooling surface, where the air flows over coils filled with a cooling substance. The heat is then absorbed by the refrigerant which then evaporates and reduces the temperature in the air which is later pumped back.
The element at which the refrigerant takes in heat of air or fluid is the evaporator. It allows the chilling to take place in an air cooled chiller by changing liquid refrigerant into vapor.
With efficient airflow and coil design, the transfer of heat is more effective and compressor load is decreased as well as the total use of energy.
